Ungayifaka Kanjani, Ufake Intambo, Futhi Ukhweze Ibhokisi Lokushintsha Umkhawulo Kuma-Valve Actuators

Isingeniso

A Ibhokisi Lokushintsha Lomkhawuloiyingxenye ebalulekile esetshenziswa ezinhlelweni ezishintshayo ze-valve ukunikeza impendulo ebonakalayo nekagesi ngokuma kwevalvu. Kungakhathaliseki ukuthi i-pneumatic, kagesi, noma i-hydraulic actuator, ibhokisi lokushintsha umkhawulo liqinisekisa ukuthi indawo yevalvu ingagadwa ngokunembile futhi idluliselwe ohlelweni lokulawula. Kumishini eshintshashintshayo yezimboni, ikakhulukazi emikhakheni efana nowoyela, igesi, amakhemikhali, nokwelashwa kwamanzi, ukufakwa okufanele nokufaka izintambo kwamabhokisi okushintsha umkhawulo kubalulekile ukuze kuqinisekiswe ukusebenza okuphephile, okuthembekile, nokusebenza kahle.

Kulesi sihloko, sizokuqondisa ukuthi ungafaka kanjani ibhokisi lokushintsha umkhawulo ku-actuator ye-valve, indlela yokufaka izintambo ngendlela efanele, nokuthi ingafakwa ezinhlotsheni zama-valve ezihlukene. Sizophinde sichaze amathiphu asebenzayo asuka kokuhlangenwe nakho konjiniyela futhi sibhekise izinqubo zokukhiqiza zekhwalithi ephezuluI-Zhejiang KGSY Intelligent Technology Co., Ltd., umkhiqizi ochwepheshe wezinsiza zokulawula i-valve ezihlakaniphile.

Ukuqonda Umsebenzi Webhokisi Lokushintsha Umkhawulo

A khawulela ibhokisi lokushintsha-ngezinye izikhathi ebizwa ngokuthi iyunithi yempendulo ye-valve-isebenza njengebhuloho lokuxhumana phakathi kwe-actuator ye-valve kanye nesistimu yokulawula. Ithola ukuthi i-valve isendaweni evulekile noma evaliwe futhi ithumela isignali kagesi ehambisanayo ekamelweni lokulawula.

Izingxenye Ezibalulekile Ngaphakathi Kwebhokisi Lokushintsha Umkhawulo

• I-Mechanical Cam Shaft:Iguqula ukunyakaza kwe-valve kube indawo elinganisekayo.
• Ukushintsha Okuncane / Izinzwa Eziseduze:Qalisa amasignali kagesi lapho i-valve ifinyelela endaweni esethiwe.
• I-Terminal Block:Ixhuma amasignali okushintsha kumasekhethi okulawula angaphandle.
• Inkomba Dome:Inikeza impendulo ebonakalayo yesimo samanje se-valve.
• Indawo ebiyelwe:Ivikela izingxenye othulini, emanzini, nasezindaweni ezonakalisayo (ngokuvamile ilinganiselwe nge-IP67 noma ingaqhumi).

Kungani Kubalulekile?

Ngaphandle kwebhokisi lokushintsha umkhawulo, opharetha abakwazi ukuqinisekisa ukuthi i-valve ifinyelele endaweni yayo ehlosiwe. Lokhu kungaholela ekungasebenzini kahle kwesistimu, ezingozini zokuphepha, noma ngisho nokuvalwa okumba eqolo. Ngakho-ke, ukufakwa okulungile nokulinganiswa kwebhokisi lokushintshwa kubalulekile.

Isinyathelo Ngesinyathelo Umhlahlandlela - Ungalifaka Kanjani Ibhokisi Lokushintsha Okulinganiselwe Ku-Actuator Ye-Valve

Isinyathelo 1 - Ukulungiselela Nokuhlola

Ngaphambi kokufaka, qiniseka ukuthi i-actuator kanye nebhokisi lokushintsha umkhawulo kuyahambisana. Hlola:

• Izinga lokukhweza:Isixhumi esibonakalayo se-ISO 5211 noma iphethini ye-NAMUR.
• Ubukhulu beshaft:I-actuator drive shaft kufanele ilingane kahle ne-switch box coupling.
• Ukufaneleka kwemvelo:Qinisekisa izinga lokumelana nokuqhuma noma ukumelana nesimo sezulu uma kudingwa indawo yenqubo.

Ithiphu:Amabhokisi okushintsha umkhawulo we-Zhejiang KGSY afika nabakaki abamisiwe abamisiwe kanye nama-couplings alungisekayo alingana nama-actuator ama-valve amaningi ngokuqondile, okunciphisa isidingo somshini noma ukuguqulwa.

Isinyathelo sesi-2 - Ukukhweza Ubakaki

Ubakaki okhwezwayo usebenza njengesixhumanisi esisebenza phakathi kwe-actuator nebhokisi lokushintsha umkhawulo.

1. Namathisela ubakaki ku-actuator usebenzisa amabhawudi afanelekile namawasha.
2. Qinisekisa ukuthi ubakaki uvikelwe ngokuqinile futhi usezingeni.
3. Gwema ukuqina ngokweqile - lokhu kungabangela ukungahambi kahle.

Isinyathelo sesi-3 - Ukuhlanganisa i-Shaft

1. Beka i-adaptha yokuhlanganisa ku-actuator shaft.
2. Qinisekisa ukuthi ukuhlanganisa kuhamba kahle ngokuzungezisa kwe-actuator.
3. Faka ibhokisi lokushintsha umkhawulo kubakaki futhi uqondanise i-shaft yayo yangaphakathi nokuhlanganisa.
4. Qinisa izikulufo zokubopha kahle kuze kube iyunithi ivikelekile.

Okubalulekile:I-switch box shaft kufanele ijikeleze ngokunembile ne-actuator shaft ukuze kuqinisekiswe ukuma kwempendulo okulungile. Noma yikuphi ukuguqulwa komshini kungaholela kumpendulo yesignali engalungile.

Isinyathelo sesi-4 - Ukulungisa i-Indicator Dome

Uma isifakiwe, sebenzisa i-actuator mathupha phakathi kwendawo ethi “Vula” kanye nokuthi “Vala” ukuze uqinisekise:

• Iinkomba domeiphenduka ngokufanele.
• Iamakhamera mechanicalngaphakathi vula amaswishi endaweni efanele.

Uma kwenzeka ukungaqondi kahle, susa idome bese ulungisa kabusha ikhamera noma ukuhlanganisa kuze kube yilapho ukunyakaza kuhambisana kahle.

Ulifaka Kanjani Ibhokisi Lokushintsha Umkhawulo

Ukuqonda Isakhiwo Sogesi

Ibhokisi lokushintsha umkhawulo elijwayelekile ngokuvamile lihlanganisa:

• Amaswishi amabili emishini noma e-inductivengokukhishwa kwesignali evulekile/evaliwe.
• Ibhulokhi yetheminalingezintambo zangaphandle.
• Indlala yekhebula noma ukungena komseleukuze kuvikelwe ucingo.
• Ongakukhethaabathumeli bempendulo(isb, 4–20mA izinzwa zokuma).

Isinyathelo 1 - Lungiselela Amandla Nemigqa Yesiginali

1. Vala yonke imithombo kagesi ngaphambi kokuqala noma yiziphi izintambo.
2. Sebenzisa izintambo ezivikelekile uma uhlelo lwakho luthambekele emsindweni kagesi.
3. Hambisa ikhebula ngendlala noma ngembobo yepayipi.

Isinyathelo sesi-2 - Xhuma Amatheminali

1. Landela umdwebo wezintambo onikezwe nebhukwana lomkhiqizo.
2. Ngokuvamile, amatheminali abhalwe ukuthi “COM,” “NO,” kanye “NC” (Okuvamile, Kuvamise Ukuvuleka, Kuvalwe Ngokujwayelekile).
3. Xhuma iswishi eyodwa ukuze ubonise okuthi “I-Valve Open” kanye nenye kokuthi “I-Valve Ivaliwe.”
4. Qinisa izikulufu ziqine kodwa ugweme ukulimaza amatheminali.

Ithiphu:Isici samabhokisi okushintsha umkhawulo we-KGSYi-spring-clamp terminals, okwenza izintambo zisheshe futhi zithembeke ngaphezu kwamatheminali ohlobo lwesikulufu.

Isinyathelo sesi-3 - Hlola ukuphuma kwesiginali

Ngemuva kokufakwa kwezintambo, qinisa uhlelo futhi usebenzise i-actuator ye-valve mathupha. Qaphela:

• Uma igumbi lokulawula noma i-PLC ithola amasiginali “avulekile/avaliwe” alungile.
• Uma noma iyiphi i-polarity noma isikhundla sidinga ukushintshwa.

Uma amaphutha etholwa, hlola kabusha ukuqondanisa kwekhamera nokuxhumeka kwetheminali.

Ingabe Ibhokisi Lokushintsha Lomkhawulo Lingagxunyekwa Kunoma Iluphi Uhlobo Lwevalvu?

Akuwona wonke ama-valve asebenzisa isixhumi esibonakalayo esifanayo se-actuator, kodwa amabhokisi okushintsha umkhawulo wesimanje aklanyelwe ukwenza izinto ezihlukahlukene.

Amavalvu Avumelanayo Avamile

• Ama-Ball Valves- ikota-turn, ilungele ukufakwa okuhlangene.
• Ama-Butterfly Valves- ama-valve anobubanzi obukhulu adinga impendulo ebonakalayo ebonakalayo.
• Ama-plug Valves- esetshenziswa ezimeni ezonakalisayo noma ezinengcindezi ephezulu.

Lawa ma-valve ngokuvamile ahambisana nawoama-actuator womoya noma kagesiezabelana ngezixhumi ezibonakalayo zokukhweza ezijwayelekile, okuvumela ukuhambisana kwendawo yonke namabhokisi okushintsha okulinganiselwe amaningi.

Ukucatshangelwa Okukhethekile Kwezinhlobo Ezihlukene Zevalvu

• Ama-valve alayini(njengeglobhu noma amavalvu esango) ngokuvamile adingaizinkomba zokuma komugqaesikhundleni samabhokisi okushintsha ajikelezayo.
• Izindawo zokudlidliza okuphezuluingase idinge abakaki abagxiliswayo abaqinisiwe nezikulufu ezilwa nokuxega.
• Izindawo ezivikela ukuqhumafuna imikhiqizo eqinisekisiwe (isb, i-ATEX, i-SIL3, noma i-Ex d IIB T6).

Amabhokisi okushintsha umkhawulo we-KGSY wokuvikela ukuqhuma ahlangabezana nezindinganiso zamazwe ngamazwe amaningi, okuhlanganisaCE, TUV, ATEX, futhiSIL3, ukuqinisekisa ukusebenza okuthembekile ezindaweni ezinokhahlo.

Amaphutha Avamile Okufanele Ugwenywe Ngesikhathi Sokufaka

1. I-Shaft Coupling Engaqondile

Ukuqondanisa okungalungile kwe-shaft coupling kubangela impendulo engalungile noma ukucindezeleka komshini, okuholela ekulimaleni kokushintsha.

Isixazululo:Misa kabusha ikhamera bese uqinisa kabusha ukuhlangana ngenkathi i-valve iphakathi nendawo.

2. Amabhawodi Aqiniswe Kakhulu

Itorque eyeqile ingase isonte indawo ebiyelwe noma ithinte indlela yangaphakathi.

Isixazululo:Landela amanani etorque ebhukwini lomkhiqizo (imvamisa acishe abe ngu-3–5 Nm).

3. Ukuvalwa Kwekhebula Okungalungile

Izindlala zekhebula ezivaliwe ngendlela engafanele zivumela ukungena kwamanzi, okuholela ekugqwaleni noma kumasekhethi amafushane.

Isixazululo:Ngaso sonke isikhathi qinisa inadi lendlala bese usebenzisa ukuvala amanzi lapho kudingeka khona.

Isibonelo Esisebenzayo - Ukufaka Ibhokisi Lokushintsha Umkhawulo we-KGSY

Imboni yamandla e-Malaysia ifake amabhokisi okushintsha omkhawulo angaphezu kuka-200 KGSY kumavalvu ovemvane womoya. Inqubo yokufaka ehilelekile:

• Ukukhweza abakaki abajwayelekile be-ISO 5211 ngqo kuma-actuator.
• Ukusebenzisa izixhumi zetheminali ezinezintambo zangaphambili ukuze zifakwe ngokushesha.
• Ukulungisa izinkomba ezibukwayo zevalvu ngayinye.

Umphumela:Isikhathi sokufaka sehliswe ngo-30%, futhi ukunemba kwempendulo kwaba ngcono ngo-15%.

Isondlo kanye Nokuhlolwa Kwezikhathi ezithile

Ngisho nangemva kokufakwa ngempumelelo, ukugcinwa ngezikhathi ezithile kuqinisekisa ukwethembeka kwesikhathi eside.

• Hlolaukuqina kwesikulufufuthiisikhundla se-camnjalo ezinyangeni eziyisi-6.
• Hlola umswakama noma ukugqwala ngaphakathi kwendawo ebiyelwe.
• Qinisekisa ukuqhubeka kukagesi kanye nempendulo yesignali.

I-KGSY ihlinzeka ngamamanyuwali anemininingwane yabasebenzisi kanye nokwesekwa kobuchwepheshe ukuze kulungiswe njalo futhi kulungiswe kabusha.

Isiphetho

Ukufaka nokufaka izintambo akhawulela ibhokisi lokushintshangendlela efanele ibalulekile ekugcineni ukuphepha, ukunemba, nokusebenza kahle ezinhlelweni ezishintshayo ze-valve. Kusukela ekufakweni ngomshini kuya kuzintambo zikagesi, isinyathelo ngasinye sidinga ukunemba nokuqonda kwesakhiwo sedivayisi. Ngesimanje, izixazululo zekhwalithi ephezulu njengalezo ezivelaI-Zhejiang KGSY Intelligent Technology Co., Ltd., ukufakwa kuba ngokushesha, okuthembeke kakhulu, futhi kuhambisana nohlu olubanzi lwama-valve actuators.