Kungani Ibhokisi Lami Lokushintsha Umkhawulo Libhajwe noma Lingaqondani kahle? Umhlahlandlela Wokulungisa Nokulungisa

A Ibhokisi Lokushintsha Lomkhawuloiyingxenye ebalulekile yesistimu ye-valve automation, ehlinzeka ngempendulo yendawo kanye nokuqinisekisa ukusebenza kahle kwama-actuator womoya noma kagesi. Lapho ibhokisi lokushintsha umkhawulo linamathela noma lingahambi kahle, lingaphazamisa ukulawulwa kwamavalvu okuzenzakalelayo, kubangele impendulo enganembile, futhi kuholele ngisho nasezingozini zokuphepha ezimbonini zezinqubo. Ukuqonda ukuthi kungani lokhu kwenzeka, indlela yokunakekela kahle, nokuthi kufanele yini ilungiswe noma ishintshwe kubalulekile kubo bonke onjiniyela bokulungisa izitshalo kanye nochwepheshe bezinsimbi.

Kulesi sihloko, sizohlola imibuzo emithathu ebalulekile ngokujulile:

1. Kungani ibhokisi lami lokushintsha umkhawulo libhajwe noma lingaqondani kahle?
2. Kufanele ngigcine kangaki ibhokisi lokushintsha umkhawulo?
3. Ingabe ibhokisi lokushintsha umkhawulo lingalungiswa, noma kufanele lishintshwe?

Ukuqonda Iqhaza Lebhokisi Lokushintsha Umkhawulo

Ngaphambi kokuxilonga izinkinga, kubalulekile ukuqonda ukuthi yini akhawulela ibhokisi lokushintshaempeleni kwenza. Isebenza njengesixhumanisi phakathi kwe-actuator ye-valve kanye nesistimu yokulawula. Imisebenzi yayo eyinhloko ihlanganisa:

• Indawo yevalvu yokuqapha:Ithola ukuthi i-valve ivuleke ngokugcwele, ivalwe ngokugcwele, noma isesimweni esimaphakathi.
• Ukunikeza amasiginali wempendulo kagesi:Ithumela amasignali avulekile/avaliwe ohlelweni lokulawula (PLC, DCS, noma iphaneli ekude).
• Inkomba ebonakalayo:Amabhokisi amaningi okushintsha umkhawulo afaka inkomba ye-dome ebonisa indawo ye-valve.
• Ukuvikelwa kwemvelo:Indawo ebiyelwe ivikela ukushintsha kwangaphakathi kanye nezintambo kusukela othulini, emanzini, nakumakhemikhali (ngokuvamile ngezilinganiso ze-IP65 noma ze-IP67).

Uma ibhokisi lokushintsha umkhawulo lehluleka, opharetha bangase babone ukufundwa okungamanga, akukho okukhiphayo kwesignali, noma inkomba ye-dome ebambeke ngokomzimba.

1. Kungani Ibhokisi Lami Lokushintsha Umkhawulo Libhajwe noma Lingaqondani kahle?

Ibhokisi lokushintsha umkhawulo elibambekile noma elingaqondani kahle lingenye yezinkinga ezivame kakhulu ezinhlelweni zamavalvu ezizenzakalelayo. Kungavela ezintweni ezihlukahlukene zemishini, zikagesi, noma zemvelo. Ngezansi yizimbangela eziyinhloko kanye nendlela yokuxilonga.

A. Ukungalungi kahle Kwemishini Ngesikhathi Sokufakwa

Uma ufaka ibhokisi lokushintsha umkhawulo ku-actuator, ukuqondanisa okunembile komshini kubalulekile. I-shaft noma isixhumanisi phakathi kwe-actuator nebhokisi lokushintsha kufanele lijikeleze ngokushelela ngaphandle kokungqubuzana okweqile. Uma ubakaki wokukhweza usuke kancane phakathi nendawo noma ikhamera ingahambisani nesiqu se-actuator, iswishi ingase ingaqalisi ngendlela efanele.

Izimpawu ezijwayelekile zihlanganisa:

• I-dome yesikhombi sendawo ima phakathi nendawo.
• Amasignali empendulo abonisa “kuvuliwe” ngisho nalapho ivalvu ivaliwe.
• I-actuator iyanyakaza, kodwa ibhokisi lokushintsha aliphenduli.

Isixazululo:Faka kabusha noma lungisa ukuqondanisa kokuhlanganisa. Sebenzisa umhlahlandlela wokuqondanisa womkhiqizi ukuze uqinisekise ukuthi ikhamera ithinta kokubili ukushintsha ngokulinganayo. Abakhiqizi bekhwalithi ephezulu bathandaI-Zhejiang KGSY Intelligent Technology Co., Ltd.hlinzeka ngamakhithi okukhweza alinganiswe ngaphambilini enza ukuqondana kube lula.

B. Ukungcola, Uthuli, noma Ukugqwala Ngaphakathi Kwendawo Ezivalekile

Izindawo zezimboni zivame ukuqukatha ukungcola okufana nothuli, inkungu kawoyela, noma umswakama. Ngokuhamba kwesikhathi, lezi zakhi zingangena ebhokisini lokushintsha umkhawulo-ikakhulukazi uma i-gasket yokuvala yonakalisiwe noma ikhava ivaliwe ngokungafanele.

Imiphumela ihlanganisa:

• Ukunyakaza kokushintsha kwangaphakathi kuba nomkhawulo.
• Iziphethu noma amakhamera ayagqwala futhi anamathele.
• Amasekhethi amafushane kagesi ngenxa yokufingqa.

Isixazululo:Hlanza ingaphakathi lebhokisi ngendwangu engenayo i-lint kanye nesihlanzi esingaboli. Shintsha ama-gaskets bese usebenzisa akhawulela ibhokisi lokushintsha elinokuvikelwa kwe-IP67ngezimo ezinzima. IKGSY umkhawulo wokushintsha amabhokisiaklanywe ngokuvaleka okuqinile ukuze avimbele ukungena komswakama noma uthuli, okuqinisekisa ukuzinza kwesikhathi eside.

C. Izikulufu Ezikhwezwayo Eziqiniswe Kakhulu noma Ezixegayo

Uma amabhawudi akhwezayo eqine kakhulu, angahlanekezela izindlu noma akhawulele ukuzungezisa kwekhamera. Ngokuphambene, amabhawodi axegayo angabangela ukudlidliza nokungaqondani kahle kancane kancane.

Ukwenza okuhle kakhulu:Ngaso sonke isikhathi landela izincomo zetorque phakathi nokufakwa futhi ngezikhathi ezithile uhlole amabhawudi akhuphukayo, ikakhulukazi ezindaweni ezinokudlidliza okuqinile.

D. Ikhamera Elimele noma Ukuxhunywa Kwe-Shaft

Amakhamera angaphakathi kwebhokisi lokushintsha umkhawulo anquma ukuthi amaswishi amancane enziwa nini asebenze. Ngokuhamba kwesikhathi, ukucindezeleka komshini kungabangela ukuba ikhamera iqhekeke, ishintshe, noma ishelele ku-shaft. Lokhu kubangela impendulo yesimo esingalungile.

Ungahlola kanjani:Vula indawo ebiyelwe bese uzungezisa i-actuator. Qaphela ukuthi ingabe ikhamera izungeza ngokugcwele shaft. Uma kungenjalo, qinisa kabusha noma shintsha ikhamera.

E. Izinga Lokushisa noma Ukuchayeka Kwekhemikhali

Amazinga okushisa aphezulu kakhulu noma umhwamuko wamakhemikhali ungehlisa izinga lepulasitiki noma izingxenye zenjoloba zebhokisi lokushintsha umkhawulo. Isibonelo, ezitshalweni ze-petrochemical, ukuchayeka kuzincibilikisi kungabangela i-indicator domes ukuba i-opaque noma inamathele.

Ukuvimbela:Khetha ibhokisi lokushintsha elinokumelana namakhemikhali aphezulu kanye nezinga lokushisa elibanzi elisebenzayo.Amabhokisi okushintsha umkhawulo we-KGSY, ezigunyazwe ngamazinga e-ATEX kanye ne-SIL3, zenzelwe izimo zezimboni eziyinselele.

2. Kufanele Ngigcine Kangaki Ibhokisi Lokushintsha Lomkhawulo?

Ukunakekelwa okuvamile kuqinisekisa ukunemba, kunweba impilo yesevisi, futhi kuvimbela ukwehluleka okungalindelekile. Imvamisa yokulungisa incike endaweni yokusebenza, izinga lomjikelezo wamavalvu, kanye nekhwalithi yebhokisi.

A. Isikhawu Sokulungisa Esijwayelekile

Ezilungiselelweni eziningi zezimboni, amabhokisi okushintsha umkhawulo kufanele ahlolwenjalo ezinyangeni eziyisi-6kanye nesevisi ngokugcwelekanye ngonyaka. Kodwa-ke, izinhlelo zokusebenza ezinomjikelezo omkhulu noma zangaphandle (njengezinkundla zasolwandle noma izitshalo zamanzi angcolile) zingadinga ukuhlolwa njalo ngekota.

B. Uhlu Lokuhlola Okuvamile

Ngesikhathi sokuhlolwa ngakunye, ochwepheshe bezokulungisa kufanele:

• Bheka ngokubuka i-dome yenkomba ukuze uthole ukuqhekeka, ukushintsha kombala, noma ukuminyana.
• Qinisekisa izindlala zekhebula kanye nama-seal ukuze uvimbele ukungena kwamanzi.
• Hlola amaswishi avuliwe futhi uvale usebenzisa i-multimeter ukuze uqinisekise ukuphuma kwesignali efanele.
• Hlola ubakaki okhwezwayo ukuze uthole umonakalo wokugqwala noma wokudlidliza.
• Phinda usebenzise okokugcoba kumshini wekhamera uma kudingeka.
• Qinisekisa ukuthi zonke izinto zokubopha ziqinile futhi azigqwali.

Ukubhala lokhu kuhlolwa kulogi yokulungisa kusiza ukukhomba amathrendi noma izinkinga eziphindelelayo.

C. Isheduli Yokulinganisa Kabusha

Ikhamera yangaphakathi kufanele ilinganiswe kabusha noma nini:

• I-actuator iyashintshwa noma iyalungiswa.
• Amasiginali wempendulo awasafani nokuma kwamavalvu okuyiwona.
• Ibhokisi lokushintsha umkhawulo lihanjiswa ku-valve ehlukile.

Izinyathelo zokulinganisa:

1. Hambisa i-valve endaweni evaliwe.
2. Lungisa ikhamera yendawo evaliwe ukuze uqalise iswishi "evaliwe".
3. Hambisa i-valve endaweni evulekile futhi ulungise ikhamera yesibili.
4. Qinisekisa amasignali kagesi ngesistimu yokulawula noma i-multimeter.

D. Amathiphu Okunakekela Imvelo

Uma ibhokisi lisebenza ezindaweni ezinomswakama ophezulu noma ezonakalisayo:

• Sebenzisa amaphakethe e-desiccant ngaphakathi kwendawo ebiyelwe.
• Faka ama-corrosion inhibitors ezingxenyeni zensimbi.
• Khetha amabakaki nezikulufu zensimbi engagqwali.
• Ngokufakwa kwangaphandle, faka ikhava ye-sunshade ukuze unciphise ukuchayeka kwe-UV nokushintshashintsha kwezinga lokushisa.

3. Ingabe Ibhokisi Lokushintsha Okulinganiselwe Lingalungiswa Noma Kufanele Lishintshwe?

Abasebenzisi abaningi bayazibuza ukuthi ibhokisi lokushintsha umkhawulo elingasebenzi kahle lingalungiswa yini. Impendulo incike ekutheniuhlobo nobukhulu bomonakalo, izindleko zokushintshwa, futhiukutholakala kwezingxenye ezisele.

A. Lapho Ukulungisa Kungenzeka

Ukulungisa kungenzeka uma:

• Inkinga ikhawulelwe ekushintsheni kwangaphakathi amaswishi amancane.
• I-dome yenkomba iqhekekile kodwa umzimba uphelele.
• Izintambo noma amatheminali akhululekile kodwa awagqwalile.
• Ikhamera noma isiphethu sesigugile kodwa siyashintshwa.

Sebenzisa izingxenye ezisele ze-OEM ezivela kubakhiqizi abaqinisekisiwe njengeI-Zhejiang KGSY Intelligent Technology Co., Ltd.ukuqinisekisa ukuhambisana nokugcina ukuthotshelwa kwesitifiketi (ATEX, CE, SIL3).

B. Lapho Ukushintshwa Kutuswa

Ukushintshwa kuyelulekwa uma:

• Indawo ebiyelwe iqhekekile noma igqwalile.
• Izintambo zangaphakathi zifushane ngenxa yokulimala kwamanzi.
• Ibhokisi lilahlekelwe yi-IP noma isitifiketi sokuvikela ukuqhuma.
• Imodeli ye-actuator noma isistimu yokulawula ithuthukisiwe.

C. Ukuqhathaniswa Kwezindleko Nenzuzo

D. Ukuthuthukela Ukusebenza Okungcono

Amabhokisi okushintsha umkhawulo wesimanje, njengochungechunge lwe-KGSY IP67, afaka ukuthuthukiswa okufana nalokhu:

• Izinzwa kazibuthe noma ze-inductive esikhundleni sokushintshwa kwemishini.
• Okufakiwe kwamakhebula amabili ukuze kube lula ukufaka izintambo.
• Izivalo ze-aluminium ezicwebezelayo ezine-anti-corrosion coating.
• Amabhulokhi wetheminali anezintambo zangaphambili ukuze ashintshwe ngokushesha.

I-Case Study: Ibhokisi Lokushintsha Umkhawulo we-KGSY Ekulawuleni Inqubo Eqhubekayo

Imboni yamakhemikhali eNingizimu-mpumalanga ye-Asia ibike ukungaboni ngasolinye njalo nezinkinga zempendulo ngamabhokisi okushintsha umkhawulo amadala. Ngemva kokushintshela kuIbhokisi lokushintsha umkhawulo eliqinisekisiwe le-KGSY le-IP67, imvamisa yokulungisa yehle ngo-40%, futhi ukwethembeka kwesignali kuthuthuke kakhulu. Ukuvala okuqinile kanye nendlela yekhamera yekhwalithi ephezulu ivimbele ukunamathela ngisho nasezindaweni ezinomswakama ophezulu.

Mayelana ne-Zhejiang KGSY Intelligent Technology Co., Ltd.

I-Zhejiang KGSY Intelligent Technology Co., Ltd.ingumkhiqizi ochwepheshe kanye nobuchwepheshe obuphezulu bezesekeli zokulawula ezihlakaniphile ze-valve. Imikhiqizo yayo eyakhiwe ngokuzimela futhi ekhiqizwayo ihlanganisa amabhokisi okushintsha umkhawulo we-valve, ama-solenoid valves, izihlungi zomoya, ama-actuator womoya, nama-valve positioners, asetshenziswa kabanzi ku-petroleum, amakhemikhali, igesi yemvelo, i-metallurgy, nezimboni zokuhlanza amanzi.

I-KGSY iphethe izitifiketi ezifana ne-CCC, TUV, CE, ATEX, SIL3, ne-IP67, futhi ilandela ngokuqinile i-ISO9001 Quality Management System. Ngamalungelo obunikazi amaningi ekwakhiweni, ukusetshenziswa, kanye nesoftware, i-KGSY ithuthukisa ukuthembeka nokusebenza komkhiqizo ngokuqhubekayo. Imikhiqizo yayo ithenjwa ngamakhasimende emazweni angaphezu kuka-20 e-Asia, eYurophu, e-Afrika naseMelika.

Isiphetho

A khawulela ibhokisi lokushintshaokubambekayo noma ukungahambi kahle kungafaka engcupheni ukuphepha nokusebenza kahle kwamasistimu e-automation. Ukuqonda izimbangela zemishini nezendawo, ukwenza ukunakekelwa okujwayelekile, kanye nokwazi ukuthi uzoyilungisa nini noma uyishintshe nini iyunithi kubalulekile ekuthembekeni kwesikhathi eside. Ngokulandela izincomo zokulungisa ezingenhla-kanye nokukhetha umkhiqizi oqinisekisiwe, wekhwalithi ephezulu efanaI-KGSY Intelligent Technology-unganciphisa isikhathi sokuphumula, uthuthukise ukunemba kwempendulo, futhi uqinisekise ukusebenza kahle kwezitshalo iminyaka ezayo.